Device scaling has been the predominant means that the semiconductor industry has used to achieve the continual gains in productivity and performance predicted by Moore’s Law. In the past several years, scaled device performance has hit bottlenecks limited by fundamental materials properties traditional transistor materials such as silicon, silicon dioxide, and polysilicon. Continued scaling thus requires the introduction of new materials. These new materials impose added challenges to the methods used to produce very shallow, highly activated junctions. For example, the limited thermal stability of many high k materials will further constrain the thermal budgets required by dopant activation. These challenges associated with the diverse new materials and the control of physical interfaces necessitate implementation of new revolutionary enabling technologies.

By leveraging its core competencies in optics engineering, system integration and extensive knowledge of laser processing, Ultratech has developed two revolutionary technologies –Laser Spike Annealing (LSA) and Laser Thermal Processing (LTP) - to enable thermal annealing solutions at the 65 nm technology node and beyond. This laser-based anneal technology achieves very shallow, highly activated abrupt junctions at extremely low thermal budget.

Laser Spike Annealing
Ultratech’s first commercial laser processing application provides solutions to the difficult challenge of fabricating ultra-shallow junction and highly activated source/drain contacts. LSA operates at near-instantaneous timeframes (micro-seconds) at temperatures up to 1350oC. At these temperatures, nearly full activation with minimal diffusion is achieved in micro-seconds timeframe. Ultratech’s proprietary hardware design also effectively minimizes the pattern density effect, reducing reflectivity variations from 20% in a typical structure to <2%.
Ultratech is actively pursuing development of other applications that uniquely exploit the laser-based short time scale and high temperature advantages.

LSA Product
LSA100A